Description
Toro Reelmaster 6500-D 6700-D Service Manual provides factory technical information for troubleshooting, testing and repairing major systems and components on these professional reel mowers fitted with the Peugeot engine. This 366-page publication is intended for service technicians, turf-equipment engineers and workshops responsible for fault diagnosis and major mechanical, hydraulic or electrical repairs.
Published as Part No. 95871SL Revision D, the manual contains specifications, technical illustrations, schematics, adjustment data and repair procedures. Coverage extends from the Peugeot diesel engine and hydraulic system to electrical equipment, axles, planetary drives, brakes and specified Toro cutting units.
This is a service manual rather than an operator’s handbook. Toro directs users to the applicable traction-unit and cutting-unit operator’s manuals for operating, routine maintenance and operational adjustment instructions.
ENGINE AND ASSOCIATED SYSTEMS
The engine chapter provides identification and specification information together with workshop procedures for testing, adjustment, fuel-system service and overhaul of the Peugeot engine installation.
Subjects include:
- Engine identification and specifications
- Required special tools
- Engine adjustments
- Fault diagnosis and troubleshooting
- Testing and inspection
- Fuel-system servicing
- Timing-belt replacement
- Injection-pump timing
- Preparation for engine repair
- Engine removal, installation and overhaul
HYDRAULIC SYSTEM
The hydraulic chapter supports systematic diagnosis and repair using system specifications, general technical information and hydraulic schematics. Dedicated sections cover workshop tests, adjustments and component repairs.
- Hydraulic specifications
- General system information
- Hydraulic circuit schematics
- Hydraulic special tools
- Systematic troubleshooting
- Hydraulic testing procedures
- System adjustments
- Repair procedures
ELECTRICAL AND CONTROL SYSTEMS
Electrical coverage includes separate wiring schematics for machines within serial-number ranges 50001–59999 and 60001 and above. Connector and harness information is included to assist circuit tracing and component diagnosis.
- Wiring schematics for serial numbers 50001–59999
- Wiring schematics for serial numbers 60001 and above
- Main wire-harness connector diagram
- Electrical special tools
- Electrical troubleshooting
- System quick checks
- Component identification and testing
- Electrical repairs
- Wire list and harness diagram
AXLES, PLANETARIES AND BRAKES
The drivetrain chapter contains specifications and service information for the axle, planetary and brake assemblies. It also incorporates Fairfield Torque-Hub service information.
- Axle, planetary and brake specifications
- Applicable special tools
- Workshop adjustments
- Component repair procedures
- Fairfield Torque-Hub service information
CUTTING UNITS
Separate chapters address the listed cutting-unit models, including specification, troubleshooting, set-up, adjustment and repair information. Serial-number divisions are retained where Toro revised the coverage.
- Cutting units 03853, 03854 and 03856
- Model 03857, serial numbers 80001–80301
- Model 03858, serial numbers 80001–81418
- Model 03859, serial numbers 80001–81992
- Model 03857, serial number 80302 and above
- Model 03858, serial number 81419 and above
- Model 03859, serial number 81993 and above
- Cutting-unit specifications and special tools
- Troubleshooting, set-up and adjustments
- Service and repair procedures
TESTING AND ADJUSTMENT
The Toro Reelmaster 6500-D 6700-D Service Manual brings diagnostic information together with system-specific tests and adjustments. This helps technicians distinguish an adjustment or control fault from a component requiring removal and repair.
- Engine testing and inspection
- Injection-pump timing
- Hydraulic system testing
- Hydraulic adjustments
- Electrical quick checks
- Electrical component testing
- Axle, planetary and brake adjustments
- Cutting-unit set-up and adjustment
TROUBLESHOOTING AND REPAIR
Dedicated troubleshooting sections are provided for the engine, hydraulic system, electrical system and cutting units. Repair coverage includes engine removal and overhaul, hydraulic repairs, electrical repairs and cutting-unit service.
TORO REELMASTER 6500-D 6700-D SERVICE MANUAL COVERAGE
Traction units: Toro Reelmaster 6500-D and Reelmaster 6700-D with Peugeot engine.
Cutting units: Toro models 03853, 03854, 03856, 03857, 03858 and 03859, subject to the serial-number divisions stated above.
MARKET VERSION
The supplied publication does not specify a particular market version.
MANUAL DETAILS
- Manufacturer: The Toro Company
- Manual type: Factory service manual
- Publication number: 95871SL
- Revision: D
- Page count: 366
- Engine version: Peugeot engine
This factory publication is suitable for workshops needing model-specific information rather than generic repair guidance. Its system schematics, test procedures, adjustment data and repair instructions support organised diagnosis and service of the identified Reelmaster machines.
The Toro Reelmaster 6500-D 6700-D Service Manual should be used alongside the appropriate operator’s manuals and parts catalogues when operating instructions, routine maintenance guidance or replacement-part identification is required.
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