Description
John Deere 9540 9680 Combine Repair Manual is a detailed service technical manual for John Deere 9540, 9560, 9580, 9640, 9660 and 9680 WTS and CWS combines. It is intended for technicians, mechanics, owners and agricultural workshops carrying out inspection, adjustment, servicing, dismantling, repair and reassembly work on the combine and its major mechanical, hydraulic, electrical and harvesting systems.
This English-language digital PDF follows a structured repair-manual format, with technical specifications, safety information, adjustment data, component removal and installation procedures, system descriptions and repair guidance. The manual is identified as publication TM4697, dated 01NOV01, and covers both CWS and WTS versions of the listed combines.
WHAT THIS MANUAL CONTAINS
- General information – safety procedures, identification number locations, combine specifications, tune-up and adjustment information, fuels and lubricants, torque values and general service precautions.
- Engine – engine removal and installation, lower engine repair, engine-related service procedures and associated component information.
- Cooling system – cooling-system components, service procedures and repair information.
- Fuel and air systems – fuel-system service, diesel fuel system components, air-intake system maintenance and related inspection and repair procedures.
- Electrical system – batteries, harness and connector repair, wiring-harness routing, fuses, circuit breakers, relays, lighting, sensors and switches.
- Starting and charging components – alternator and starting-motor information, electrical connections and component servicing.
- Operator’s station – operator controls and station components, wipers, sensors, switches and repair information for the working environment.
- GreenStar components – service information for the GreenStar-related combine components included in the manual.
- Power train repair – power-train component removal, repair, inspection and reassembly procedures.
- Transmission and differential – transmission and differential service, adjustment and repair information.
- Final drives and hydrostatic system – single-reduction final drives, hydrostatic system components and cam-lobe motor information.
- Tires and wheels – wheel and tire-related service information, including relevant combine running-gear procedures.
- Hillmaster II system – Hillmaster II components and associated mechanical and hydraulic service information.
- Power steering and brakes – steering, braking and related operating-system repairs.
- Trailer hitch – trailer-hitch inspection, service and repair information.
- Hydraulic repair – hydraulic reservoir, hydraulic pumps, hydraulic valves, hydraulic cylinders, Hillmaster II hydraulic cylinder, hydraulic motors and accumulator servicing.
- Separator shell and body components – separator shell, gull-wing doors, rear hood and related bodywork repair procedures.
- Cab and air conditioning – operator’s station repair, cab components, R134a air-conditioning system and system component service.
- Feeder house repair – conveyor, top shaft and slip clutch, feeder-house drives, reverser gear case, HEADERTRAK tilt cylinder and frame, and Hillmaster II tilt-cylinder and frame procedures.
- Separator system – separator repair, cylinder drives, straw walkers, crankshafts, straw chopper and chaff spreader.
- Cleaning system – shoe supply augers, cleaning fan, chaffer and sieve frame, tailings elevator and augers.
- Gear cases and drive systems – primary countershaft gear case, engine gear case and control-valve repair, engine gear case and valve procedures.
- Grain tank and unloading system – grain-tank cross augers, unloading-auger drives, vertical unloading auger and lower gear case, horizontal unloading auger and gear case, clean-grain elevator and loading-auger gear case, plus grain-tank extensions.
- Header electromagnetic clutch – clutch service and adjustment information for the header drive system.
- Dealer-fabricated tools – information for special tools and workshop equipment used in specified repair procedures.
MODELS COVERED
This manual covers the following John Deere combine models in both CWS and WTS configurations:
- John Deere 9540 CWS and 9540 WTS
- John Deere 9560 CWS and 9560 WTS
- John Deere 9580 CWS and 9580 WTS
- John Deere 9640 CWS and 9640 WTS
- John Deere 9660 CWS and 9660 WTS
- John Deere 9680 CWS and 9680 WTS
MANUAL DETAILS
Manufacturer: John Deere
Models Covered: 9540, 9560, 9580, 9640, 9660 and 9680 CWS and WTS combines
Machine Type: Combine Harvester
Manual Type: Service Technical Manual / Repair Manual
Publication Number: TM4697
Publication Date: 01NOV01
Format: Digital PDF
Language: English
Page Count: 1204 pages
For workshop servicing, component repair and seasonal maintenance, the John Deere 9540 9680 Combine Repair Manual provides organised reference material for the combine’s engine, power train, hydraulics, electrical systems, harvesting mechanisms, separator, cleaning system, grain handling equipment and operator’s station.
WHAT HAPPENS AFTER PURCHASE?
After purchase you will instantly receive our download information file by email. Your manual will then be manually checked and sent to the email address used during checkout, usually within minutes and normally within 1 hour.
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