Hitachi EX60-2 Technical and Workshop Manual

Hitachi EX60-2 technical and workshop manual provides detailed service, repair, testing and technical information for the Hitachi EX60-2 hydraulic excavator. This comprehensive 748-page manual is suitable for professional mechanics, service technicians, engineers and machine owners carrying out maintenance, diagnosis, adjustment or major repair work.

The Hitachi EX60-2 technical and workshop manual combines detailed system information with practical workshop procedures. It explains the construction and operation of the excavator’s main systems while also providing guidance for inspection, removal, dismantling, repair, adjustment and reassembly.

This manual is particularly useful when investigating difficult faults or carrying out major component repairs. The technical sections help users understand how the machine systems operate, while the workshop sections provide the procedures and specifications needed to complete repairs correctly.

Information covered within the manual may include:

• General machine information and specifications
• Workshop safety precautions
• Service standards and technical data
• Machine construction and system operation
• Upperstructure inspection and repair
• Undercarriage and track-system servicing
• Boom, arm and bucket components
• Pins, bushes and linkage assemblies
• Hydraulic pump construction and servicing
• Main control valve operation and repair
• Hydraulic cylinders and motors
• Pilot-control circuits
• Hydraulic system diagrams
• Hydraulic pressure testing and adjustment
• Swing-system inspection and repair
• Travel motor and final-drive servicing
• Engine installation and related systems
• Fuel, cooling and intake systems
• Electrical system operation
• Starting and charging systems
• Wiring, switches, sensors and relays
• Machine controls and monitoring systems
• Component removal and installation
• Dismantling and reassembly procedures
• Inspection measurements and service limits
• Tightening torques and adjustment data
• Performance testing
• Troubleshooting and fault diagnosis
• Routine maintenance and inspection procedures

The technical information explains how the hydraulic, electrical and mechanical systems work together. This is valuable when diagnosing faults such as slow hydraulic operation, weak digging performance, travel problems, swing faults, overheating or abnormal machine response.

The workshop procedures provide detailed instructions for servicing and repairing major assemblies. Correct measurements, service limits, tightening torques and adjustment settings are essential during professional repairs, and this manual supplies the information needed to complete the work to the manufacturer’s recommended standards.

Hydraulic sections may include system diagrams, pump and valve operation, pressure checks and adjustment procedures. These details can help technicians trace faults before dismantling components unnecessarily.

Electrical information assists with testing starting, charging, monitoring and control circuits. Wiring information and component descriptions help identify damaged wiring, poor connections, defective switches, faulty relays or sensor problems.

The Hitachi EX60-2 technical and workshop manual is a valuable reference for routine maintenance, workshop overhauls, hydraulic diagnosis, electrical troubleshooting and general technical support. Its extensive 748-page content provides a broad range of information for keeping the machine operating safely and reliably.

Manual details:

Manufacturer: Hitachi
Model covered: EX60-2
Machine type: Hydraulic excavator
Manual type: Technical and workshop manual
Number of pages: 748
Format: Digital PDF manual
Language: English

This digital manual can be viewed on a computer, laptop, tablet or suitable mobile device. Selected pages may also be printed for convenient use in the workshop.

After purchase, an instruction PDF is available through the order download. The complete Hitachi EX60-2 technical and workshop manual will then be supplied digitally using a secure Filemail download link.

Please check that your excavator model matches the Hitachi EX60-2 before ordering. The machine model and identification details can normally be found on the identification plate.