Description
Caterpillar DP80N DP90N Service Manual for the Caterpillar diesel forklift trucks provides structured workshop and repair information for chassis, mast, powertrain, hydraulic, electrical, braking, steering and engine systems. The manual combines service specifications, component descriptions, removal and installation procedures, disassembly and reassembly instructions, inspection and adjustment information, testing, troubleshooting and service data.
This digital repair manual covers the DP80N and DP90N forklift models, including their chassis and mast assemblies, 3-speed powershift transmission, axles, hydraulic lifting equipment and fork-positioner options. It also includes a separate service section for the 6M60-TL diesel engine, making it useful for fault diagnosis, servicing and repair work across the truck and engine systems.
WHAT THIS MANUAL CONTAINS
- General information – model views, truck models covered, serial number locations, chassis and mast model identification, dimensions and main specifications.
- Cooling system – specifications, system structure, removal and installation, inspection and adjustment procedures, and troubleshooting.
- Electrical system – specifications, component locations, system structure, disassembly and reassembly, batteries and charging, electrical troubleshooting and wiring diagrams.
- Controller – controller outline, service-tool functions, error-code list and controller troubleshooting.
- Tiltable system – specifications, structure, oil supply, hydraulic circuit diagram and service data.
- Powertrain – specifications, system structure, reduction ratio, and removal and installation of the engine and transmission unit.
- 3-speed powershift transmission – specifications, description, removal and installation guidance, disassembly and reassembly, adjustment, troubleshooting and service data.
- Front axle and reduction differential – specifications, structure, removal and installation, disassembly and reassembly, troubleshooting and service data.
- Rear axle – specifications, structure, removal and installation, disassembly and reassembly, readjustment, troubleshooting and service data.
- Brake system – specifications, structure, removal and installation, disassembly and reassembly, adjustment and testing, troubleshooting and service data.
- Steering system – specifications, structure, removal and installation procedures, troubleshooting and service data.
- Hydraulic system – specifications, structure, gear pump, flow regulator valve, down safety valve, lift cylinder, tilt cylinder, inspection and adjustment, testing, troubleshooting and service data.
- Masts and forks – specifications, mast structure, removal and installation of components, troubleshooting and service data.
- Fork positioner for DP80N – applicable attachment models, specifications, structure, removal and installation, troubleshooting and service data.
- Fork positioner for DP90N – applicable attachment models, specifications, structure, removal and installation, troubleshooting and service data.
- Service data – maintenance chart, standard-bolt tightening torques and lubrication standards.
- 6M60-TL diesel engine – general engine information, engine systems, lubrication, fuel and engine control, electronically controlled fuel system, cooling, intake and exhaust, emission control, electrical systems and special equipment.
MODELS COVERED
- Caterpillar DP80N diesel forklift truck – serial range T32C-10011-up.
- Caterpillar DP90N diesel forklift truck – serial range T32C-60011-up.
MANUAL DETAILS
Manufacturer: Caterpillar
Models covered: DP80N and DP90N
Machine type: Diesel forklift truck
Manual type: Service, workshop and repair manual
Engine section: 6M60-TL diesel engine
Format: Digital PDF
Language: English
The Caterpillar DP80N DP90N Service Manual is arranged for practical workshop use, with technical information grouped by machine system. It can assist with planned maintenance, component removal, reassembly, adjustment, electrical fault tracing, hydraulic testing and troubleshooting of major drivetrain, chassis and lifting components. Wiring diagrams, hydraulic circuit information, error-code guidance, service data and tightening or lubrication references support both diagnostic and repair tasks.
WHAT HAPPENS AFTER PURCHASE?
After purchase you will instantly receive our download information file by email. Your manual will then be manually checked and sent to the email address used during checkout, usually within minutes and normally within 1 hour.
WHY BUY FROM AGRIMANUAL?
- Established in 1995 supplying technical manuals
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