Description
Caterpillar DP100 DP115 DP135 DP150 Workshop Manual is a technical service and repair manual for Caterpillar DP100, DP115, DP135 and DP150 forklift lift trucks. It is arranged for servicing, maintenance, inspection, adjustment, removal, installation and troubleshooting across the truck’s mechanical, hydraulic, electrical, braking, steering, transmission and attachment systems.
This digital PDF manual provides system descriptions, technical data, specifications, diagrams and workshop procedures for the covered forklift models. Coverage includes both 2-speed and 3-speed powershift transmission systems, the hydraulic lift and tilt circuits, mast and fork equipment, fork positioners, side shifters, axles, brakes, steering and service data.
WHAT THIS MANUAL CONTAINS
- General Information – model views, truck models covered, serial number locations, technical data and dimensions.
- Cooling System – cooling-system servicing, component removal and installation, and fan-belt adjustment.
- Electrical System – console box, major electrical components, lamp bulb specifications, batteries and electrical system schematic information.
- Power Train – 2-speed and 3-speed transmission arrangements, gear ratios, removal and installation procedures, and removal or installation of the engine and transmission unit.
- 2-Speed Powershift Transmission – torque converter, transmission construction, power flow, control valve, main regulator valve, hydraulic controls, speed selector system and control system.
- 3-Speed Powershift Transmission – torque converter, transmission construction, power flow, control valve, main regulator valve, hydraulic controls, speed selector system and control system.
- Front Axle and Reduction Differential – front wheels and tyres, front axle servicing, and reduction differential information.
- Rear Axle – rear axle components, power cylinder and minimum turning radius information.
- Brake System – wheel brake system, brake control valve, air master, air governor, air dryer, parking brake, testing and adjusting procedures.
- Steering System – steering control valve and tilt steering assembly servicing.
- Hydraulic System – hydraulic system layout, hydraulic tank, gear pump, priority valve, control valve and flow regulator valve.
- Hydraulic Safety and Lift Circuits – down safety valve, lift cylinders and tilt cylinders.
- Masts and Forks – Simplex mast information and related mast and fork servicing.
- Hydraulic Fork Positioner – applicable attachment models, specifications, structure, removal and installation, fork positioner assembly, fork positioner cylinder, inspection and adjustment, and troubleshooting.
- Hydraulic Side Shifters – side shifter assembly and hydraulic cylinder information.
- Service Data – maintenance chart, tightening torques for standard bolts and nuts, periodic replacement parts, lubrication instructions, weights of major components and special tools.
- 6D16 Diesel Engine Service Information – engine-related coverage including how to read the manual, general information, engine systems, lubrication, fuel and engine control, cooling, intake and exhaust, electrical system and special equipment.
MODELS COVERED
- Caterpillar DP100 – 3DP-10011-up
- Caterpillar DP115 – 4DP-10011-up
- Caterpillar DP135 – 5DP-10011-up
- Caterpillar DP150 – 6DP-10011-up
MANUAL DETAILS
Manufacturer: Caterpillar
Models Covered: DP100, DP115, DP135 and DP150 forklift lift trucks
Machine Type: Forklift lift truck
Manual Type: Workshop, service and repair manual
Format: Digital PDF
Language: English
Serial Coverage: DP100 3DP-10011-up; DP115 4DP-10011-up; DP135 5DP-10011-up; DP150 6DP-10011-up
Additional Engine Coverage: 6D16 diesel engine service information
The Caterpillar DP100 DP115 DP135 DP150 Workshop Manual is useful for workshop technicians, maintenance departments and owners carrying out planned servicing or repairs. The system-by-system layout helps locate specifications, adjustment procedures, component information and diagnostic guidance for the forklift chassis, power train, hydraulic equipment and attachments.
WHAT HAPPENS AFTER PURCHASE?
After purchase you will instantly receive our download information file by email. Your manual will then be manually checked and sent to the email address used during checkout, usually within minutes and normally within 1 hour.
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