Description
Perkins 1100 Series RE-RK Workshop Manual covering four-cylinder diesel engine models RE, RF, RG, RH, RJ and RK. This factory workshop publication is intended for technicians repairing Perkins engines used in industrial, agricultural and construction applications.
The manual provides specifications, inspection data and step-by-step workshop operations for dismantling, checking, adjusting, repairing and assembling the engine. It includes standard and specific torque values, dimensions, compression-test data, engine identification and safety information.
Published by Perkins Engines Company Limited as TPD 1487E Issue 1, this October 2002 edition contains 274 pages. Its operation-numbered format provides practical instructions for professional engine repair and overhaul.
CYLINDER HEAD AND VALVE GEAR
Detailed procedures cover the cylinder head, rocker gear, valves and associated components, including inspection and corrective work.
- Atomiser and rocker covers
- Rocker assembly removal, dismantling and inspection
- Valve tip clearance checking and adjustment
- Valve spring replacement with the cylinder head fitted
- Cylinder head removal and installation
- Valve and valve spring servicing
- Valve guide inspection and replacement
- Valve seat correction and insert installation
PISTONS, CONNECTING RODS AND CRANKSHAFT
The manual explains major bottom-end repair operations and the checks required during engine overhaul.
- Big-end bearing removal, installation and inspection
- Piston and connecting rod removal and installation
- Piston height measurement above the cylinder block
- Piston ring removal, installation and inspection
- Connecting rod inspection and length checking
- Small-end bush replacement
- Piston cooling jet servicing and alignment
- Crankshaft end-float measurement
- Main bearing and crankshaft inspection
TIMING CASE, DRIVE AND CYLINDER BLOCK
Workshop instructions cover the timing drive and core cylinder-block components, with removal, assembly and inspection procedures.
- Timing case cover and timing case
- Mechanical and electronic fuel-pump gears
- Idler gear, hub and bushes
- Heavy-duty idler gear assembly
- Camshaft and crankshaft gears
- Front oil seal and wear sleeve
- Camshaft and tappets
- Cylinder block dismantling and assembly
- Cylinder bore inspection
ENGINE TIMING AND ASPIRATION
Timing procedures include establishing top dead centre and checking the applicable valve and fuel-injection pump timing. Aspiration coverage addresses turbocharged, naturally aspirated and breather arrangements where fitted.
- Number one piston at TDC on the compression stroke
- Bosch VP30 injection-pump timing
- Bosch EPVE injection-pump timing and adjustment
- Delphi DP210 injection-pump timing
- Valve timing checks
- Side-mounted turbocharger removal and installation
- Wastegate operation checks
- Turbocharger fault information
- Open, closed and naturally aspirated engine breathers
LUBRICATION, FUEL AND COOLING SYSTEMS
System descriptions and flow diagrams accompany practical servicing and repair operations for the principal engine-supporting systems.
- Lubrication-system flow diagram
- Canister and element-type oil filters
- Filter head, dipstick tube and oil strainer
- Lubricating oil pump and relief valves
- Fuel filter, atomisers and lift pump
- Fuel-system bleeding and pressure-regulator testing
- Bosch VP30 and EPVE injection pumps
- Delphi DP210 injection pump
- Thermostat testing and coolant-pump overhaul
- Fan drive, oil cooler and coolant bypass pipe
TESTING AND ADJUSTMENT
The publication includes workshop measurements and adjustment information needed to assess component condition and complete repairs correctly.
- Basic engine data and dimensions
- Standard and specific torque values
- Compression-test data
- Valve clearance adjustment
- Crankshaft end-float checking
- Piston protrusion measurement
- Fuel-injection timing checks
- Thermostat and fuel lift-pump testing
PERKINS 1100 SERIES RE-RK WORKSHOP MANUAL COVERAGE
Models covered: RE, RF, RG, RH, RJ and RK four-cylinder diesel engines.
Applications: Industrial, agricultural and construction equipment applications.
This is an engine-only workshop manual. It does not provide service coverage for the complete host machine in which the engine is installed.
MANUAL DETAILS
- Manufacturer: Perkins Engines Company Limited
- Manual type: Workshop Manual
- Publication number: TPD 1487E
- Issue: Issue 1
- Publication date: October 2002
- Page count: 274
- Language: English
The Perkins 1100 Series RE-RK Workshop Manual is suitable for engine-reconditioning workshops, agricultural and construction machinery technicians, fleet engineers and experienced repairers requiring factory technical instructions.
Use the engine identification information in the manual to confirm applicability before beginning work. Model codes and the installed fuel-system configuration should be checked against the engine being serviced.
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