JCB JS130 JS160 Tracked Excavator Service Manual

JCB JS130 JS160 Service Manual for tracked excavators, covering the JS130 from machine number 758000 and the JS160 from machine number 702000.

This comprehensive workshop manual contains 533 pages of manufacturer service, maintenance, adjustment, fault-finding and repair information. It is intended for owners, engineers, mechanics and workshop technicians working on the applicable JCB JS130 and JS160 tracked excavators.

The JCB JS130 JS160 Service Manual is divided into clearly arranged sections covering routine maintenance and all major machine systems. It includes technical specifications, service procedures, illustrations, component information and detailed instructions for dismantling, inspection, adjustment, repair and reassembly.

Models and machine numbers covered:

• JCB JS130 from machine number 758000
• JCB JS160 from machine number 702000

Manual contents include:

Section 1 – General Information

• Machine identification information
• General technical data
• Service procedures
• Workshop practices
• Recommended tools
• Lubricants and fluids
• Torque settings
• Component identification

Section 2 – Care and Safety

• General safety precautions
• Workshop safety procedures
• Machine operating precautions
• Lifting and supporting the machine
• Hydraulic system safety
• Electrical safety
• Safe dismantling and assembly
• Warning and hazard information

Section 3 – Routine Maintenance

• Daily and scheduled maintenance
• Lubrication points
• Fluid checks and replacement
• Filter replacement
• Inspection procedures
• Maintenance intervals
• Track inspection and adjustment
• General servicing information

Section A – Attachments

• Boom and dipper equipment
• Bucket and linkage components
• Attachment mounting
• Pivot pins and bushes
• Hydraulic attachment connections
• Removal and installation procedures
• Inspection and repair information

Section B – Body and Framework

• Main frame
• Upper structure
• Operator’s cab
• Doors, glazing and panels
• Access covers
• Counterweight
• Seat and cab fittings
• Boom mounting structure
• Removal and installation procedures
• Structural inspection and repair

Section C – Electrics

• Electrical system information
• Batteries and cables
• Starter motor
• Alternator and charging system
• Switches and controls
• Instruments and warning systems
• Lighting equipment
• Wiring and electrical circuits
• Electrical testing procedures
• Fault diagnosis and component replacement

Section E – Hydraulics

• Hydraulic system operation
• Hydraulic circuit information
• Main hydraulic pumps
• Control valves
• Pilot control system
• Hydraulic cylinders
• Slew hydraulic system
• Travel hydraulic circuits
• Hoses, pipes and connections
• Pressure testing and adjustment
• Hydraulic fault diagnosis
• Component dismantling and repair

Section F – Transmission

• Travel transmission systems
• Travel motors
• Reduction gear assemblies
• Final drive components
• Drive system inspection
• Dismantling and reassembly
• Technical specifications
• Service limits
• Removal and installation procedures

Section G – Brakes

• Braking system operation
• Travel and parking brake components
• Brake inspection
• Testing and adjustment
• Dismantling and repair
• Component replacement
• Fault diagnosis procedures

Section J – Track and Running Gear

• Track assemblies
• Track links and shoes
• Track tension and adjustment
• Upper and lower rollers
• Front idlers
• Drive sprockets
• Track removal and installation
• Undercarriage inspection
• Wear limits
• Running gear maintenance

Section K – Engine

• Engine technical information
• Fuel system
• Air intake system
• Exhaust system
• Cooling system
• Lubrication system
• Engine adjustments
• Starting equipment
• Fault diagnosis
• Engine removal and installation
• Inspection and repair procedures
• Technical specifications and service limits

The hydraulic section provides valuable information for diagnosing slow operation, loss of hydraulic power, pressure faults, overheating and leakage. It includes procedures for testing and repairing pumps, valves, cylinders and associated hydraulic components.

The electrical section assists with tracing faults in the starting, charging, lighting, warning and control systems. The transmission and running gear sections cover travel motors, reduction gears, final drives, tracks, rollers, idlers and sprockets.

The manual also includes routine maintenance information to help keep the excavator operating reliably and reduce unnecessary wear. Following the correct manufacturer servicing procedures can help prevent incorrect adjustment, component damage and avoidable breakdowns.

Manual details:

• Manufacturer: JCB
• Models covered: JS130 and JS160
• JS130 coverage: From machine number 758000
• JS160 coverage: From machine number 702000
• Machine type: Tracked excavator
• Manual type: Service and workshop manual
• Publication number: 9803/6410
• Issue: 1
• Number of pages: 533
• Language: English
• Format: Digital PDF manual

Please check the model and machine number carefully before ordering. The machine number can normally be found on the excavator identification plate.

This is a digital manual supplied in PDF format. After purchase, an instruction document is available through your order. The complete manual is then supplied by secure Filemail download link, normally within one hour during UK daytime hours.