Description
JCB JS Auto Range Service Manual for JS115, JS130, JS145, JS160, JS180, JS200, JS210, JS220 and JS230 tracked excavators fitted with JCB engines. This factory publication provides maintenance and repair information for the specified machine serial-number ranges, including the listed Export and China-market variants.
Produced by JCB Technical Publications for trained distributor service engineers, this 959-page manual is intended for professional technicians familiar with hydraulic earthmoving equipment, workshop safety and established repair practice. It is arranged into general information, safety and routine maintenance sections followed by technical sections covering individual machine systems.
The publication includes machine identification information, workshop reference data, service tools and maintenance guidance. Its principal technical divisions cover the body and framework, electrical equipment, hydraulic system, transmission, track and running gear, and JCB engine.
GENERAL WORKSHOP INFORMATION
The introductory section explains how to identify the machine and use the publication correctly. Confirmed workshop reference subjects include:
- Machine model and serial-number identification
- Product Identification Number interpretation
- Machine and component identification plates
- Engine identification numbers and data labels
- Zinc-plated and Dacromet fastener torque settings
- Hydraulic connection information
- Numerical service-tool list
- Service-tool detail references
- Sealing and retaining compounds
- Technical terms, definitions and colour coding
CARE, SAFETY AND ROUTINE MAINTENANCE
Dedicated sections provide workshop warnings, cautions and routine maintenance information applicable to the covered excavators. The manual identifies safety as a primary consideration during dismantling, maintenance and repair work.
- Workshop care and safety information
- Warnings and cautions for service procedures
- Routine maintenance requirements
- Service schedules
- Recommended lubricants
- Cleanliness precautions for opened hoses and pipes
- Fastener and dry-thread torque guidance
- FOPS identification and protection-level information
MACHINE SYSTEM SECTIONS
The alphabetically coded technical sections deal with dismantling, overhaul and supporting technical information for specific components. Depending on the section, this may include technical data, circuit descriptions and operating descriptions.
- Body and framework
- Electrical equipment and associated systems
- Hydraulic system
- Transmission
- Track and running gear
- JCB engine
- Relevant component dismantling information
- Component overhaul information
ENGINE IDENTIFICATION
The identification material covers JCB engine data labels and explains the coding used for engine type, part number, country of manufacture, serial number and year of manufacture. Engine types referenced include 4.4-litre mechanical and electronic fuel-injection variants and a 4.8-litre electronic common-rail variant.
JCB JS AUTO RANGE SERVICE MANUAL MODEL COVERAGE
- JCB JS115: serial numbers 01786452 to 01786462
- JCB JS130: serial numbers 01786463 to 01786863
- JCB JS145: serial numbers 01786864 to 01788884
- JCB JS160 and JS180: serial numbers 01776500 to 01777499
- JCB JS200, JS210 and JS220: serial numbers 01782453 to 01786451
- JCB JS200 Export (China): serial numbers 2281479 to 2282479
- JCB JS220 Export (China): serial numbers 2282480 to 2283480
- JCB JS210 China: serial numbers 2283481 to 2285481
- JCB JS230 China: serial numbers 2285482 to 2287482
MANUAL DETAILS
- Manufacturer: JCB
- Manual type: Factory service manual
- Machine type: Tracked excavator
- Publication number: 9813/1000-4
- Page count: 959
- Market coverage: Standard range plus specified Export and China variants
This JCB JS Auto Range Service Manual should be matched to the machine model and serial number before technical information is applied. Its stated serial applicability is particularly important because coverage differs between the standard, Export and China-market machines.
The publication is suitable for excavator workshops, JCB service engineers, fleet maintenance departments and experienced independent repairers requiring the factory technical reference for the listed JS Auto tracked excavators.
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