Description
Perkins Phaser and 1000 Series Workshop Manual provides factory workshop information for Phaser and 1000 Series four- and six-cylinder diesel engines, covering engine models AA to AH and YA to YE. Phaser engines are identified for automotive applications, while the 1000 Series engines covered are intended for agricultural and industrial applications.
This 440-page publication is intended for diesel engineers, engine rebuilders and professional workshops carrying out inspection, adjustment, repair and overhaul work. It provides specifications, dismantling and assembly procedures, inspection instructions, timing information and recommended torque settings for the applicable engine variants.
Published by Perkins Engines Company Limited as publication TPD 1312E, Issue 2, the manual is arranged by engine assembly and system. Engine identification information is included to help establish the applicable procedures before work begins.
CYLINDER HEAD AND VALVE GEAR
The cylinder-head section covers removal, dismantling, inspection, correction and refitting of the principal valve-gear components. Procedures include:
- Rocker cover removal and installation
- Rocker assembly dismantling, assembly and inspection
- Valve tip clearance checks and adjustments
- Separate procedures for four- and six-cylinder engines
- Valve spring replacement with the cylinder head fitted
- Cylinder-head removal and installation
- Valve, valve-guide and valve-seat inspection
- Valve-seat correction and insert installation
PISTONS, CONNECTING RODS AND CRANKSHAFT
Detailed operations cover the principal reciprocating and rotating assemblies, including inspection and dimensional checks required during engine overhaul.
- Big-end bearing removal, installation and inspection
- Piston and connecting-rod removal and refitting
- Piston height and piston grade checks
- Piston-ring removal, installation and inspection
- Small-end bush replacement
- Piston cooling-jet removal and alignment
- Main bearing and thrust-washer service
- Crankshaft removal, installation and inspection
- Crankshaft end-float checks
- Balancer-unit dismantling, assembly and inspection
TIMING DRIVE AND CYLINDER BLOCK
The manual explains service work on the timing case, gear train, camshaft, tappets, cylinder block and liners.
- Timing-case cover and front oil-seal replacement
- Idler, fuel-pump, camshaft and crankshaft gears
- Camshaft and tappet removal and installation
- Cylinder-block dismantling, assembly and inspection
- Cylinder-liner inspection and deglazing
- Service-liner removal and installation
- Partially finished liner installation
ENGINE TIMING AND FUEL SYSTEM
Timing procedures address the fuel-injection equipment fitted across the covered engine range. The publication includes static and pin-timed pump checks where applicable.
- Setting number one piston to TDC on compression
- Valve-timing checks
- Bosch EPVE injection-pump timing
- Bosch MW in-line pump timing
- Lucas/Delphi DPA and DPS pump timing
- Lucas/Delphi DP200 pump timing
- Stanadyne injection-pump timing
- Fuel-filter element replacement
- Atomiser removal, installation and fault information
- Fuel lift-pump dismantling, assembly and testing
ASPIRATION AND LUBRICATION SYSTEMS
Aspiration coverage includes turbocharger and engine-breather service. The lubrication chapter contains separate system descriptions for four- and six-cylinder engines together with oil-flow diagrams.
- Turbocharger removal and installation
- Compressor impeller and casing cleaning
- Waste-gate actuator replacement and adjustment
- Turbocharger fault information
- Open and closed engine-breather service
- Filter canister and filter-head procedures
- Sump, oil strainer and suction-pipe servicing
- Lubricating oil-pump removal and inspection
- Pressure-relief valve overhaul and inspection
- Flexible oil-pipe removal, refitting and inspection
TESTING AND ADJUSTMENT
Workshop reference data includes engine specifications, dimensions, recommended torque settings and compression-test data. Adjustment procedures cover valve clearances, engine and injection-pump timing, piston height, crankshaft end-float, cooling-jet alignment and turbocharger waste-gate operation.
PERKINS PHASER AND 1000 SERIES WORKSHOP MANUAL COVERAGE
Models covered: AA, AB, AC, AD, AE, AF, AG, AH, YA, YB, YC, YD and YE.
Applications: Phaser four- and six-cylinder diesel engines for automotive applications; 1000 Series four- and six-cylinder diesel engines for agricultural and industrial applications.
No machine-specific JCB repair coverage is stated in this publication. It is an engine workshop manual and should be selected using the Perkins engine identification information.
MANUAL DETAILS
- Manufacturer: Perkins Engines Company Limited
- Manual type: Workshop Manual
- Publication number: TPD 1312E
- Issue: Issue 2
- Publication date: February 2002
- Page count: 440 pages
- Language: English
The Perkins Phaser and 1000 Series Workshop Manual is suitable for workshops undertaking scheduled engine repair, component inspection or complete overhaul work. Its operation-based layout enables technicians to locate the relevant removal, installation, dismantling, assembly and checking instructions efficiently.
Before ordering, confirm that the engine identification code falls within models AA to AH or YA to YE and that the applicable automotive, agricultural or industrial engine configuration is represented.
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